3D Printing Construction

Geographic reference: World
Year: 2020 and 2028
Market size: $7.08 million and $1.03 billion, respectively

3D printers have come a long way since they were invented by Charles W. Hull in the mid-1980s. 3D printing, also known as additive manufacturing, involves laying down material, layer by layer, to form three-dimensional objects. The instructions to do this come from digital files created using computer-aided design or computer-aided manufacturing software. The files can also be created using a 3D scanner. While much of 3D printing is used to create product models and prototypes, final products are also being made, from toys to auto parts to prosthetic devices. And, more recently, houses and other infrastructure. In January 2021, the first neighborhood of 3D printed houses was being built in California. In April 2021, a couple in the Netherlands became Europe’s first tenants of a fully 3D printed house. Venice is home to the first 3D printed concrete footbridge and Amsterdam is home to the first 3D printed steel footbridge.

The advantages of 3D printing in the building sector include high accuracy, increased efficiency, reduced labor cost, and greater speed in construction. Some houses can be built in two or three weeks at a 40% lower cost. 3D printing also allows builders to construct complex building structures that would be difficult or impossible the traditional way. In addition, 3D printing construction is more eco-friendly than traditional building methods. According to the World Green Building Council, the building and construction sector produces 39% of all carbon emissions. However, 3D printing methods can prevent up to 2,000 kg of carbon dioxide from entering the atmosphere per house built. It also produces up to 10 times fewer waste products than traditional building methods.1 Major disadvantages hindering adoption of this technology on a wider scale are the high cost of investment in both equipment and materials,2 lack of skilled labor, limitation of the machinery, and concerns about the intellectual property rights of the structural designs.

Two of the most used methods of 3D printing construction are extrusion and powder bonding. Extrusion accounted for a greater than 61% revenue share in 2020. This method is mostly used for on-site construction. It uses traditional construction materials such as geopolymers, concrete, cement, clay, and plaster. Powder bonding is expected to see significant growth through 2028 as demand for faster, simpler, and more accurate methods for creating complex formwork increases. 

Concrete had the highest revenue share in 2020, 32%. 3D concrete printing is used as an alternative to traditional concrete construction to reduce cost, labor, and time. Metal is expected to experience substantial growth through 2028. Metal 3D printing is used primarily for designing facade nodes and other connectors. It’s also used for bridge construction. 

The construction of commercial, residential, and industrial buildings accounted for more than 73% of revenue in 2020; the other 27% was from infrastructure. The Asia-Pacific region held a 38% revenue share in 2020, the highest in the world. Major companies in this market include COBOD International A/S, Yingchuang Building Technique Co. Ltd., XtreeE, Apis Cor, WASP S.r.l., CyBe Construction, Sika AG, MX3D, Contour Crafting Corp., ICON Technology Inc., and Constructions -3D. Some developers and construction companies are partnering with 3D printing companies to strengthen their market share and increase their offerings. For example, 3Strands, a Kansas City developer, partnered with ICON to build 2- and 3-bedroom homes in Texas. Other companies are focusing on innovative product offerings to attract clients. Yingchuang Building Technique built the first 3D printed bus stop in Jinshan Garden, China. It was made using recycled waste material.

The 3D printing construction sector is a minuscule part of the overall $11.5 trillion global construction market and is expected to still be a tiny part of the overall market in the future, despite anticipated growth of more than 14,500% from 2020 to 2028. But, as the demand for green affordable housing and environmentally-friendly business practices grows and the supply of construction workers shrinks, 3D printing construction may take up an increasingly larger share of the overall construction market. 

1 According to Mighty Buildings, a builder of modern 3D printed prefabricated buildings.
2 Industrial scale 3D printers used in construction, some measuring 20 feet high, 140 feet wide, and 120 feet long, cost more than half a million dollars. Materials used for these printers cost considerably more than traditional building materials.

Sources: “3D Printing Construction Market Size, Share & Trends Analysis Report by Construction Method (Extrusion, Powder Bonding), by Material Type, by End User (Building, Infrastructure), by Region, and Segment Forecasts, 2021 – 2028,” Grand View Research Report Overview, July 2021 available online here; “3D Printing Construction Market Size Worth $1,034,096.7 Thousand by 2028: Grand View Research, Inc.,” CISION PR Newswire, July 22, 2021 available online here; “Global Construction Market Expected to Reach $16.6 Trillion by 2025, Growing at a CAGR of 7% – ResearchAndMarkets.com,” Business Wire, March 9, 2021 available online here; Rosie Frost, “These 3D Printed Net-Zero Buildings Could Be the ‘Future of Housing’,” euronews.green, April 1, 2021 available online here; Sam Lubell, “3D-Printing Is Speeding Up the Automation of Construction,” Metropolis, February 15, 2021 available online here; Matt Hickman, “World’s First 3D-printed Steel Bridge Debuts in Amsterdam’s Red Light District,” The Architect’s Newspaper, July 21, 2021 available online here; Tony Hoffman, “3D Printing: What You Need to Know,” PC Mag, July 1, 2020 available online here; Daniel Boffey, “Dutch Couple Become Europe’s First Inhabitants of a 3D-printed House,” The Guardian, April 30, 2021 available online here.
Image source: Mebner1, “printer-3d-pressure-3d-printing-1455166,” Pixabay, June 15, 2016 available online here.

Digitally Printed Wallpaper

digitally printed wallpaper
Digitally printed wallpaper with LED lights and germanium crystals.
Geographic reference: World
Year: 2020 and 2025
Market size: $2.9 billion and $7.5 billion, respectively

A new year. A fresh start. As many of us spend more time at home during the pandemic, some of us may be thinking about updating our décor. Perhaps a new couch to replace our old worn one. New artwork to personalize our home office. Or perhaps the walls in our home need a pop of color with a new coat of paint or new wallpaper? Today’s market size shows the estimated global revenues for digitally printed wallpaper in 2020 and projected revenues for 2025. Digitally printed wallpaper is a small slice of the overall $6.9 billion global wallpaper market.1

The majority of wallpapers sold are screen printed or printed using ink and rollers. They generally have repeating patterns and offer a limited number of colors and designs. In order to be profitable, large numbers of rolls have to be produced and sold by the manufacturer. In general, 30 to 50 different designs comprise a collection, with manufacturers producing and warehousing 30,000 to 100,000 rolls, not knowing which designs will sell well and which others will remain in the warehouse unsold. Because designs change periodically, consumers who may need to repair a section of their wallpaper in the future may find that the matching pattern has been discontinued.

Digitally printed wallpaper, on the other hand, can be custom-made to the preference of the consumer. Printed either using specialized, wide-format inkjet printers or electrophotography,2 the number of patterns and colors are endless, only limited by the design software, printer, and ink used. Because the wallpaper is created on-demand, there’s no need for manufacturers or interior design firms to store multiple rolls of wallpaper. Obtaining replacement sections when the wallpaper needs repair is easier also as the section needed can be printed from a digital file the manufacturer has on hand. Digitally printed wallpaper can have traditionally repeated patterns or large-scale patterns. It can also be high-definition photographic murals. Some manufacturers offer drawing-onto-wallpapers in which the entire wall can be like one big page in a coloring book. Others offer three-dimensional digitally printed wall coverings.

Wallpaper comes in many varieties, including paper, coated fabric, vinyl-coated paper, paper backed vinyl/solid sheet vinyl, fabric-backed vinyl, and solid vinyl. Vinyl led the digitally printed wallpaper market in both volume and value in 2020. Its high durability, easy maintenance, and lower cost will drive the growing demand for this type of wallpaper at least through 2025. Vinyl wallpaper is best suited for humid or high-traffic areas such as bathrooms, kitchens, and hallways.

Lack of raw materials and a reduced workforce due to COVID19 safety protocols hampered the digitally printed wallpaper supply chain in 2020. Also, the industry was impacted by the lockdowns in many countries as production facilities shut down. As a result, it’s estimated that revenue declined through the third quarter of 2020. In addition, the slowdown in the construction of both residential and non-residential buildings hampered growth in this industry. 

As life slowly gets back to normal in the coming years, industry revenues are expected to grow at a compound annual growth rate of 21.1% through 2025, with the residential segment leading the way, especially in the Asia-Pacific region. The major factor driving growth in this region is the ongoing and upcoming large-scale government investments in infrastructure in China, Japan, and India. Most major global manufacturers are based in Germany, the United Kingdom, and the United States. Those companies include A.S. Création Tapeten AG, Muraspec Group, Tapetenfabrik Gebr. Rasch GmbH & Co. KG, MX Display, 4Walls, Flavor Paper, The Printed Wallpaper Company, Hollywood Monster, and Great Wall Custom Coverings among others.

1 Figure for the overall global wallpaper market is for 2018.
2 In 2018, in the United States electrophotographic technology accounted for about 5-10% of digitally printed wallpaper.

Sources: “The Global Digitally Printed Wallpaper Market Size is Estimated at USD 2.9 billion in 2020 and is Projected to Reach USD 7.5 billion by 2025, at a CAGR of 21.1% from 2020 to 2025,” GlobeNewswire, December 21, 2020 available online here; “Wallpaper Market to Reach US$ 11,286.7 Million globally by end of 2027 – Coherent Market Insights,” GlobeNewswire, May 20, 2020 available online here; Melissa Donovan, “Digitally Printed Wallpaper,” Industrial Print Magazine, February 2020 available online here; “Why Interior Designers Use Digitally Printed Wallpaper,” Parallax available online here; “Environmental Graphics,” Parallax available online here; “What Are the Benefits of Digital Wallpaper Printing?” Xiekon available online here; “Digitally Printed Wallpapers vs Conventional Wall Decor Paintings,” Six Colors Printing available online here; Nancy EV Bryk, “Wallpaper,” How Products are Made available online here; “Types of Wall Coverings,” Wall Coverings Association available online here.
Image source: Viarasp, “File:Digitally Printed LED Wallpaper with Crystals Germanium.jpg,” Wikimedia Commons, July 15, 2015 available online here. This file is licensed under the Creative Commons Attribution Share-Alike 4.0 International License.

Toner Market

Today’s market size is the estimated total size of the world’s output of toner. This post comes from a 2008 industry study in which trends in the toner market are assessed and shipments are forecast through 2012.

Geographic reference: World
Year: 2006 and 2012
Market size: 195,599 tons and 256,162 tons respectively
Source: “Toner Market Forecast 2008 Version,” October 2008, a multi-client study produced by Data Supply Inc. and available online here.
Original source: Data Supply, Inc.
Posted on October 8, 2012